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BSCI Certified OEM & ODM Golf Headwear Factory

golf caps whoelsale manufacturer

Precision engineering, high-performance athletic fabrics, custom 3D embroidery, and scalable multi-country manufacturing across China and Vietnam for premier global sportswear brands and golf tournaments.

Request Fast OEM/ODM Wholesale Quote Explore Golf Cap Catalog
Scalable Manufacturing Infrastructure

Industrial Scale as a Leading golf caps whoelsale manufacturer

Since 2012, C-Ray Headwear has built an agile supply chain infrastructure combining automated cutting, laser perforation, multi-head embroidery, and strict multi-stage quality control to serve global apparel brands, golf clubs, and sports distributors.

4+
Factories in China & Vietnam

Dongguan, Huizhou & Vietnam manufacturing network mitigating tariff barriers.

30,000m²
Production Workshop Area

Modern automated cutting, pressing, and clean assembly lines.

300+
Skilled Craftsmen & Engineers

Expertise in structural buckram molding, seam sealing, and detailed embroidery.

300,000pcs
Monthly Golf Cap Capacity

Rapid 5-7 day prototyping with high-capacity bulk order execution.

Engineered Headwear Styles

Featured OEM Products by Your Trusted golf caps whoelsale manufacturer

Every golf silhouette is built with tailored functionality—combining lightweight comfort, moisture transport, and tournament-ready structural durability. Explore our core golf cap collection.

Customized Wholesale Golfer Hats for Brands & Teams

Customized Wholesale Golfer Hats for Brands & Teams

Engineered with structured 6-panel athletic profiles, premium woven cotton twill or poly-spandex blends, moisture-wicking quick-dry sweatbands, and precision 3D high-density embroidery tailored for tournament merchandising and private label branding.

UPF 50+ Laser Perforated Snapback / Metal Buckle
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High-Quality Custom Golf Rope Hats - Wholesale Best Deal!

High-Quality Custom Golf Rope Hats - Wholesale Best Deal!

Vintage retro styling meets modern golf performance. Featuring 5-panel unstructured or mid-profile crowns, braided contrast visor cords, water-repellent performance fabrics, and customized rubber or genuine leather patches for trendy golf apparel lines.

Retro Braided Rope Water Repellent 5-Panel Structure
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Custom Golf Visors - Wholesale for Your Brand's Style!

Custom Golf Visors - Wholesale for Your Brand's Style!

Lightweight tour-grade performance golf sun visors designed with pre-curved bills, ergonomic anti-glare dark green or charcoal under-visors, breathable terry-cloth sweat absorption bands, and adjustable micro-velcro or metal buckle closures.

Open Crown Airflow Anti-Glare Underbill Terry Sweatband
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Inquire Custom Golf Cap Sample Development
Authentic Manufacturing Heritage

Who We Are – C-Ray Headwear Factory

Established in 2012, C-Ray Headwear is a premier Novelty Hat Manufacturer and specialized OEM/ODM headwear supplier. We specialize in engineering the finest athletic golf headwear, urban streetwear caps, snapbacks, and performance outdoor apparel.

Operating across four state-of-the-art manufacturing facilities in Guangdong, Huizhou, and Vietnam, we combine advanced manufacturing automation, skilled hand-craftsmanship, and strict ISO/BSCI-compliant quality control protocols to produce goods meeting the highest international retail standards.

"Craft with purpose. Deliver with honor."

— CEO Juli Lin, Founder of C-Ray Headwear

From initial design sketches and 3D CAD modeling to rapid sample development and global bulk shipping, our team works as an agile extension of your brand, guaranteeing strict intellectual property protection and on-time international delivery.

C-Ray Headwear Factory Headquarters
Founder Juli Lin and C-Ray Craftsmanship
Customization Specifications

Silhouettes & Fit Options from Your golf caps whoelsale manufacturer

We offer full architectural flexibility for your golf collection. Every pattern is digit-cut for structural symmetry, ergonomic head fit, and long-lasting on-course shape retention.

Profile Architecture Crown Structure Visor / Brim Shape Recommended Fabric Best Golf Application
Classic Tour 6-Panel Structured buckram front with reinforced crown Slightly pre-curved athletic bill Hydrophobic Poly-Spandex / Cotton Twill PGA Tour events, pro shops, corporate tournaments
Modern Retro 5-Panel Rope Unstructured or soft buckram mid-profile Semi-flat visor with braided nylon rope DWR Nylon Ripstop / Performance Poly Trendy streetwear golf brands, country club lifestyle
Ultra-Light Laser Perforated Structured low-profile athletic crown Ergonomic memory curve visor 4-Way stretch moisture-wicking micro-poly Hot weather summer play, high-sweat rounds
Touring Sun Visor Open-top aerodynamic visor crown Wide pre-curved sun-shield bill Quick-dry bird's eye mesh / Cotton poly Ladies' golf, tropical resort tournaments
Heritage Bucket Golf Hat Relaxed circular crown with 360° brim Reinforced downward brim with stitch rows 100% Washed Cotton / UV-shielding Nylon All-weather UV protection, casual weekend scrambles

Custom Closures

Plastic snapback, embossed metal slider buckle with tuck-in strap, micro-velcro with rubber pull tab, elastic flex-fit band.

Sweatband Technology

High-absorbency terry-cloth, antibacterial cooling mesh, 3-layer moisture dispersion fabric, and branded woven sweatband ribbon.

Internal Branding

Sublimated interior seam taping with brand slogan, woven care labels, heat-transfer size logos, and custom RFID/UPC hangtags.

Textile Technology

Performance Fabrics Engineered for the Fairway

As an elite golf caps whoelsale manufacturer, we source and lab-test technical textiles that withstand severe sunlight, sweat salinity, and persistent moisture without fading or losing tension.

UPF 50+ UV Defense

Specially treated woven microfibers that block over 98% of harmful UVA and UVB radiation during prolonged 18-hole rounds.

DWR Hydrophobic Shield

Durable Water Repellent (DWR) coatings that cause rain and moisture droplets to bead up and roll off instantly, preserving cap weight.

4-Way Stretch Elasticity

Poly-elastane woven blends (92% Polyester, 8% Spandex) providing dynamic flexibility, contouring seamlessly around varying head forms.

Laser-Cut Ventilation

CNC precision laser-perforated side and rear panels with customized micro-hole patterns for maximal cross-ventilation and thermal regulation.

Need Custom Fabric Swatches & Color Matching?

We match exact Pantone TPX/TCX shades and provide sample swatch books within 48 hours.

Request Free Fabric Swatch Kit
Artisan Embellishment

Branding & Logo Technologies from a Master golf caps whoelsale manufacturer

Transform your logo into a luxury centerpiece. Utilizing Tajima high-speed multi-head embroidery machines and ultrasonic welding, we deliver flawless edge crispness and high durability.

1 3D High-Density Puff Embroidery

Using high-density EVA foam underneath high-tensile polyester thread, creating dramatic elevated 3D depth with sharp edge separation.

2 Molded Silicone & TPU Badges

Modern athletic aesthetic featuring flexible silicone micro-injection or sonic-welded matte/gloss TPU patches with ultra-fine line clarity.

3 Genuine Leather & Suede Appliques

Debossed, laser-engraved, or foil-stamped premium leather patches heat-pressed or perimeter-stitched for vintage rope caps and classic golf styles.

4 High-Definition Woven & Merrowed Patches

Ultra-dense damask weave accommodating intricate small text and gradients, finished with traditional merrowed or clean laser-cut borders.

5 Sublimated & Screen Printed Artwork

High-resolution dye sublimation ideal for all-over botanical fairway prints, photorealistic under-visor graphics, and reflective safety inks.

6 Metal Badges & Custom Magnetic Clips

Antique brass, matte black, or brushed chrome metal emblems, as well as integrated magnetic golf ball marker attachments on the visor edge.

Live Production Powerhouse

Workshop Reality – Inside C-Ray Headwear

Full-spectrum OEM & ODM apparel and headwear manufacturing under one roof. Our modern production floors feature strict hygiene, lean workflow automation, and ergonomic artisan workstations.

Automated Cap Sewing Workshop

Precision Crown Assembly Lines

Automated sewing stations dedicated to 5-panel, 6-panel, and unstructured trucker silhouettes with computer-guided stitch uniformity.

Embroidery and Laser Perforation Units

Industrial Embroidery & Laser Cutting

Multi-head embroidery systems running 24/7 alongside CNC laser cutters for micro-perforation airflow panels and crisp fabric trims.

Inspection and Packaging Department

Hydraulic Crown Pressing & Final QC

High-temperature steam forming molds to lock in crown arch curvature, followed by 100% metal-needle detection and custom retail bagging.

Streamlined Execution

Our End-to-End Production Process

We eliminate the friction from international manufacturing with an agile 6-step project lifecycle, ensuring absolute transparency from initial concept design to customs-cleared final destination delivery.

1
Tech Pack Review
Submit your vector artwork or golf hat reference. Our design engineers provide 3D CAD renders within 24 hours.
2
Rapid Prototyping
5-7 day rapid sample creation with exact fabrics, custom trims, and precision embroidery for your physical inspection.
3
Sample Approval
Review the physical prototype. We implement fine-tuning adjustments on fit, profile, or color calibration.
4
Bulk Manufacturing
Automated fabric cutting, Tajima multi-head embroidery, specialized sewing, and hydraulic crown steam shaping.
5
Multi-Stage QC
AQL 2.5 rigorous inspection covering stitch density, colorfastness, symmetry, sweat absorption, and needle detection.
6
Global DDP Logistics
Seamless air/sea freight forwarding with door-to-door customs clearance to North America, Europe, Australia, and worldwide.
Get Direct Factory Pricing & Timeline
Continuous Evolution

Our Growth Journey – 2012 to 2024

Explore how C-Ray Headwear evolved from a dedicated textile trading specialist into an international, multi-facility golf caps whoelsale manufacturer trusted by premier lifestyle and sportswear labels worldwide.

2012

Zhejiang Origins

Founded in Zhejiang focusing on technical textile trading, buyer specifications, and stringent international sourcing standards.

2015

Headwear Focus

Strategic pivot exclusively to custom athletic headwear and streetwear apparel design and manufacturing.

2016

Dongguan Hub

Relocated primary manufacturing to Dongguan—the world capital of premium hat craftsmanship—upgrading industrial capacity.

2018

Guangdong Facility

Expanded with our flagship Guangdong factory, introducing high-speed automated sewing and advanced QC testing labs.

2020

Huizhou Plant

Commissioned our Huizhou production base to handle specialized custom orders with shorter lead times and high flexibility.

2024

Vietnam Facility

Established our direct Vietnam factory, offering diversified dual-country manufacturing and tariff-optimized global shipping.

Verified Brand Feedback

What Our Global Partners Say

Discover why leading streetwear designers, golf tournament organizers, and international sports equipment retailers rely on our OEM/ODM manufacturing integrity.

Ethan Client Testimonial

Ethan

Streetwear & Golf Brand Founder (USA)

"We partnered with C-Ray for our flagship golf rope hat drop. The heavyweight cotton twill, custom braided cords, and intricate 3D puff embroidery achieved a true luxury retail feel. The caps sold out within 72 hours."

Ava Client Testimonial

Ava

Sports Marketing Director (UK)

"For a major European golf invitational, we required 15,000 laser-perforated performance caps on a tight schedule. C-Ray delivered ahead of the deadline with zero needle defects and flawless color matching across all units."

Miles Client Testimonial

Miles

Outdoor Performance Apparel Sourcing (Australia)

"Developing a technical 5-panel golf cap with recycled hydrophobic nylon and micro-injection silicone logos was smooth from day one. Their engineering feedback during sampling saved us weeks of trial and error."

Frequently Asked Questions

Frequently Asked Questions About golf caps whoelsale manufacturer

Find clear, transparent answers regarding minimum order quantities, rapid sampling timelines, mold fees, international logistics, and strict OEM quality assurances.

What is Dongguan C-Ray Headwear?

C-Ray Headwear is a direct manufacturer and global OEM/ODM headwear supplier established in 2012, operating 4 dedicated factories across China and Vietnam with a combined monthly output of over 300,000 premium caps and apparel pieces.

Is C-Ray Headwear a direct factory or a trading agent?

We are a 100% direct manufacturer with self-owned facilities in Dongguan, Huizhou, and Vietnam. Clients benefit from direct factory-tier pricing, absolute production transparency, rapid communication, and direct quality oversight.

What types of golf headwear do you produce?

We manufacture performance athletic 6-panel golf hats, vintage 5-panel rope hats, laser-perforated breathable caps, tour sun visors, bucket golf hats, waterproof caps, and coordinated athletic polo shirts and jackets.

What is your Minimum Order Quantity (MOQ)?

Our standard MOQ starts at just 100-300 pieces per style/colorway, allowing emerging golf apparel labels to launch agile collections without burdensome inventory risk, while scaling effortlessly up to 50,000+ units.

Can you provide custom samples before bulk production?

Yes. We offer rapid sample development (5-7 business days) featuring your exact technical fabrics, customized sweatbands, precise pantone colors, and embossed/embroidered logos before initiating full-scale manufacturing.

How long does bulk golf cap production take?

Standard mass production requires 20 to 28 business days following sample approval. Rush production runs for tournament deadlines or promotional events can be expedited upon consultation.

What quality control measures do you enforce?

We execute 4-step quality assurance: 1) Raw textile tension and colorfastness testing, 2) In-line sewing symmetry verification, 3) 100% metal-needle detection, and 4) Pre-shipment AQL 2.5 final audit packaging checks.

How do you ship internationally to our warehouse?

We provide global door-to-door (DDP), air express (DHL/FedEx/UPS for 3-5 day transit), and ocean container freight with complete export documentation and customs clearance handling.

Start Your Custom Golf Cap Production Today

Connect directly with our master hatters and engineering sales team for rapid tech pack audits, instant sample scheduling, and transparent factory quotations.