Why Source From a Top Perforated Caps Wholesale Manufacturer
Since 2012, C-Ray Headwear has stood at the forefront of performance sportswear engineering, integrating dual-country production facilities to deliver scalable, duty-optimized B2B headwear solutions.
Engineered Laser-Cut Venting & Performance Features
Our perforated caps are built using ultra-precise CNC laser cutting machinery, moisture-wicking technical textiles, and ergonomic panel tailoring for high-aerobic activities.
Micro-Laser Perforation Matrix
Customizable hole geometric shapes, gradient diameters, and brand-specific perforations that ensure maximum thermo-regulation without fraying fabric fibers.
Hydrophobic Quick-Dry Fabrics
Featherweight 4-way stretch ripstop nylon and recycled poly fabrics treated with durable water repellent (DWR) and advanced anti-sweat absorption channels.
UPF 50+ UV Sun Shielding
High-density weave crowns offering certified UV radiation block while side and rear perforated panels allow continuous 360-degree ambient airflow.
Crushable Soft EVA Visors
Flexible packable brims designed for trail runners and cyclists to stow away effortlessly inside pockets or hydration packs without loss of original contour.
Reflective Accents & Webbing
Integrated 3M™ reflective piping, high-visibility back adjusters, and twilight-ready graphics tailored for marathon runners and twilight cyclists.
Turnkey Private Label Branding
High-frequency 3D silicone heat transfers, laser-cut breathable patch applications, debossed technical webbing clips, and customized seam tapes.
Wholesale Perforated, Running & Camper Cap Styles
Explore our diverse lineup of laser-cut perforated caps, 5-panel camper hats, and athletic running headwear engineered for modern sports and lifestyle brands.
Precision OEM/ODM Headwear Authority
Established in 2012, C-Ray Headwear is a premier novelty hat manufacturer and OEM/ODM headwear supplier specializing in urban athletic, outdoor performance, and streetwear collections.
Built on four modern production facilities in China and Vietnam, we harness automated laser perforating units, computerized multi-head embroidery stations, and ISO/BSCI compliant assembly lines to service brand owners, retailers, and high-growth sportswear companies worldwide.
- BSCI & ISO9001 Certified Ethical Manufacturing
- R&D Team Releasing Over 500+ Trendy Headwear Styles Monthly
- Direct Multi-Country Duty Advantage (China & Vietnam Facilities)
- Comprehensive Pre-Shipment Inspection on 100% of Orders
Founder's Story: Craft with Purpose
"Craft with purpose. Deliver with honor." — CEO Juli Lin
"I started my journey in a humble workshop in 2012. All I had then were my sewing capabilities, a passion for craftsmanship like no other, and the conviction that awesome products can redefine how a brand is perceived in competitive markets."
Today, C-Ray Headwear has evolved into a global powerhouse spanning Dongguan, Huizhou, and Vietnam. Our multi-facility footprint allows us to engineer high-end perforated athletic caps with reduced lead times and unbeatable quality consistency for ambitious international brands.
Partner With Our TeamCustom Perforated Caps Wholesale Manufacturing Process
From tech-pack review to doorstep delivery, we streamline complex technical cap prototyping into an effortless supply chain experience.
Consultation & Tech Pack
Review of vector artwork, vent pattern CAD, fabric weight, moisture-wicking coatings, and custom colorways.
Rapid Prototyping
Laser cut vent sampling and physical proto dispatched in 5–7 days for client fit and aerobic testing.
Precision Bulk Cutting
Automated multi-layer CNC laser venting and ultrasonic panel trimming ensures zero edge unraveling.
Rigorous 4-Step QC
Tensile testing, color fastness checks, air permeability validation, and seam strength assessment.
Global Logistics
Duty-advantaged ocean/air shipments directly from China or Vietnam directly to your fulfillment warehouse.
C-Ray Technical Perforated Caps vs. Standard Industry Caps
Discover how our specialized laser venting and premium technical textiles outperform conventional mass-market headwear.
| Performance Specification | C-Ray Perforated Wholesale Caps | Standard Market Caps |
|---|---|---|
| Perforation Technology | CNC High-Precision Laser Cut with sealed anti-fray micro edges | Mechanical punch needle (prone to thread fraying & distortion) |
| Fabric Composition | Ultra-light Hydrophobic Recycled Nylon / Spandex (65–95 GSM) | Heavy standard cotton twill or stiff non-breathable polyester |
| Visor Durability | Flexible Crushable Soft EVA foam (Remains deformation-free) | Rigid cardboard or cheap plastic core (cracks under pressure) |
| Sweatband Technology | Seamless antibacterial multi-layer quick-dry micro-terry | Single-layer synthetic band with low absorption capacity |
| Production Flexibility | Dual Hubs (China & Vietnam) with Flexible MOQs & Rapid R&D | Single source factory with rigid high minimums and slow lead times |
What Global Sportswear Brands Say
Over 1,000 brand owners, cycling clubs, and athletic teams rely on our factory capabilities each season.
"C-Ray produced our laser-cut marathon caps with flawless 3D silicone patches. The breathability exceeded expectations, and the Vietnam factory delivery saved us significant import tariffs."
"Finding a reliable perforated caps wholesale manufacturer that accommodates flexible order quantities was tough. C-Ray's engineering team turned our CAD sketches into samples in just 6 days."
"The packable visor and custom laser pattern venting make these the best running caps on the market. Our runners praise the comfort during hot ultra-trails."
Frequently Asked Questions
Clear answers to assist your B2B sourcing decisions and bulk headwear production inquiries.

Baseball caps
Golf cap
Snapback caps
Trucker caps
Camp caps
Dad Hats
Sun Visor
Army Hats & Pillbox Hats
Kids Caps & Hats
Fisher Hats & Bucket Hats
Pet Caps Hats
Beanies
Other
Stretch-Fit Cap (Fitted cap)
Cycling Running caps
Ivy cap
Fashion Hat
Fedora Hat
Felt Hat
Straw Hat
Other
Shirts & Blouses
Hoodies
Vests
Jackets & Windbreakers
Pants & Joggers & Trousers
Shorts & Skirts
Dresses
Other Clothing
Bags
Knitted shoes
Apron
Scarf/Glove
Beret
Bandana/Head Wrap
Face&Neck Gaiter
Other