Inquiry Now
*Name Cannot be empty!
* Enter product details such as size, color,materials etc. and other specific requirements to receive an accurate quote. Cannot be empty
Leave Your Message

Performance Caps Wholesale Manufacturer & Custom OEM Supplier

Precision-Engineered Technical Running Caps, Ultra-Light Cycling Headwear, and Breathable 5-Panel Camper Hats Crafted for Global Athletic Brands, Retailers, and Sports Teams.

Request Technical Catalog & Instant Quote

Engineered by a Leading Performance Caps Wholesale Manufacturer

We combine advanced textile engineering, laser-cut ventilation technologies, and ergonomic pattern designs to deliver technical caps that exceed the demanding standards of marathon runners, trail adventurers, and competitive cyclists.

Moisture-Wicking Fabrics

Utilizing high-density micro-polyester, quick-dry nylon ripstop, and hydrophobic antibacterial sweatbands to pull perspiration away instantly.

Laser Perforation Flow

Precision computer-guided laser-cut side panels deliver maximum aerodynamic airflow and heat dissipation during strenuous physical workouts.

Packable Visor Systems

EVA soft-fold flexible foam brims allow runners and outdoor explorers to compress the cap into pockets without deforming the original shape.

UPF 50+ Sun Protection

UV-blocking weave technology tested to shield sensitive skin during extreme outdoor trail runs, triathlons, and ultra-distance road races.

Inquire About Custom Fabric Tech

Wholesale Performance Caps & Athletic Running Headwear Catalog

Explore our turnkey OEM/ODM production lines. Every model is fully customizable in fabric, buckle closure, ventilation profile, reflective branding, and structural fit.

Browse Complete Cycling & Running Collection

Custom Performance Headwear Manufacturing Solutions

From tech specs and raw material sourcing to specialized performance branding techniques, we offer tailored end-to-end headwear services for athletic and streetwear brands.

Reflective & Hi-Vis Branding

Custom 3M Scotchlite reflective screen prints, heat-transfer silicone badges, and reflective sandwich visor trims engineered for night-running safety and brand prominence.

Technical Snapbacks & Truckers

Seamlessly fusing urban aesthetic profiles with hydro-repellent face fabrics, mesh cooling panels, and lightweight moisture-absorbing inner structures.

Full Private Label Packaging

Complete OEM solution covering woven inner labels, customized seam tape, branded swing tags, recycled polybags, and custom barcoded packaging ready for global retail shelves.

Discuss Your OEM Requirements

Global Manufacturing Scale & Production Power

Operating four modern manufacturing facilities across China and Vietnam to provide scalable supply chain resilience, tariff flexibility, and rapid order execution.

4+
Facilities in China & Vietnam
30,000m²
Total Workshop Footprint
300+
Skilled Textile Craftspeople
300,000pcs
Monthly Production Capacity
Request Factory Audit Dossier

WHO WE ARE – C-Ray Headwear Factory

Established in 2012, C-Ray Headwear is a premier novelty hat manufacturer and OEM headwear supplier specializing in urban streetwear, athletic running caps, and technical performance headgear. We offer comprehensive OEM & ODM services trusted by Fortune-level brands, race event directors, and active lifestyle retailers throughout North America, Europe, Australia, and the Middle East.

Built on four state-of-the-art facilities in China and Vietnam, we combine computerized cutting, ultrasonic bonding, and strict four-stage AQL quality inspection to ensure consistent perfection across every bulk shipment.

Schedule a Virtual Factory Tour
C-Ray Founder Craftsmanship
Master Craftsmanship

FOUNDER’S STORY: Built on Resilience & Precision

"I started my journey in a humble workshop in 2012. All I had then were my sewing capabilities, a relentless passion for craftsmanship, and the deep conviction that extraordinary products change how brands are perceived in the global market."

"In the beginning, I handled every single step myself—pattern sketches, sample prototyping, raw fabric testing, and midnight quality control. Over more than a decade of development, I built and trained a dedicated team of engineers, designers, and textile technicians across our Guangdong, Huizhou, and Vietnam facilities."

"Craft with purpose. Deliver with honor."
— Juli Lin, Founder & CEO of C-Ray Headwear

Our Journey: A Decade of Headwear Innovation

From a focused trading workshop in Zhejiang to a multi-national headwear manufacturing powerhouse.

2012
Humble Beginnings
Founded in Zhejiang with core focus on technical textile sourcing, rigorous quality control, and buyer trust.
2015
Headwear Focus
Strategic pivot to specialized athletic cap development, custom patterning, and performance headwear lines.
2016
Dongguan Hub
Relocated core manufacturing to Dongguan, tapping into world-class cap craftsmen, advanced tooling, and trims.
2018
Guangdong Plant
Expanded production with automated laser-cut machinery, high-speed embroidery suites, and strict QA protocols.
2020
Huizhou Facility
Commissioned Huizhou plant to optimize rapid prototyping, short-run speed, and custom performance lines.
2024
Vietnam Global Hub
Inaugurated modern Vietnam factory to offer strategic tariff advantages, supply chain resilience, and high-volume scale.

Sustainable Manufacturing & Global Compliance

We are dedicated to sustainable performance headwear manufacturing through eco-friendly yarn sourcing, waterless dyeing options, and certified social responsibility.

Recycled RPET Fabrics

Offering certified recycled polyester (RPET) made from post-consumer plastic bottles, perfect for eco-conscious running and outdoor brands.

BSCI Certified Plants

Our operations undergo rigorous third-party auditing to guarantee ethical labor practices, safe working conditions, and clean environmental footprint.

Zero-Waste Cutting

Advanced CAD automated fabric nesting reduces textile scrap by up to 22%, saving energy and raw material costs for wholesale clients.

Download Sustainability Certifications

What Global Brand Partners Say About C-Ray

Real feedback from athletic apparel brands, race event directors, and outdoor lifestyle labels.

"We partnered with C-Ray to engineer our flagship marathon caps. The laser-cut side perforations and lightweight quick-dry fabric achieved exact retail perfection. Our initial 15,000-piece drop sold out in three weeks."

Ethan Client
Ethan R.
Product Director, US Athletic Brand

"For our continental marathon series, C-Ray delivered 45,000 customized running hats across three staggered shipments. Zero defects, outstanding reflective logo execution, and delivered three days ahead of schedule."

Ava Client
Ava M.
Logistics Head, Global Marathon Series

"Developing our 5-panel technical camp caps with C-Ray's engineering team was flawless. Their knowledge of recycled ripstop nylon, sweatband elasticity, and buckle hardware is unmatched in Asia."

Miles Client
Miles K.
Founder, Trail & Outdoor Label

Frequently Asked Questions for B2B Wholesale Buyers

Key information regarding ordering, customization specs, sampling lead times, and factory standards.

Is C-Ray Headwear a direct factory or a trading agent?
We are a direct OEM/ODM headwear manufacturer operating four production facilities across Dongguan, Huizhou, Guangdong, and Vietnam, giving you direct factory pricing and rigorous QC oversight.
What is your Minimum Order Quantity (MOQ) for custom performance caps?
Our flexible MOQ starts at 300 pieces per style/colorway for fully custom runs, allowing boutique athletic brands and new product launches to scale without excessive inventory liability.
What is the standard turnaround time for samples and mass production?
Custom pre-production technical samples are typically completed within 7–10 days. Mass production ranges from 25–35 days depending on order quantity and technical fabric specifications.
Can you manufacture custom performance caps with recycled or organic fabrics?
Yes. We supply GRS-certified recycled polyester, recycled ripstop nylon, organic cottons, and PFC-free water-repellent coatings to meet your brand's strict sustainability roadmaps.

Initiate Your Custom Performance Cap Production

Partner directly with our experienced headwear engineering team. Send your tech pack, concept sketches, or target specifications to receive a detailed cost analysis, digital rendering, and material suggestions within 8 hours.

Direct Factory Email: info@crayheadwear.com
Direct Sales Phone: +86 186 6640 5112 / +86 186 6640 2632
WhatsApp Hotline: +86 186 6640 2632

Send an Instant OEM Inquiry

Our sales engineers are ready to support your private label headwear project from initial prototyping through global logistics.

Go to Contact & Inquiry Form